ATOM FlashCut
Twins EMH Series
The ATOM Flashcut TWINS EMH (Electric Milling Head) Series CNC Knife Cutting & Milling Systems allows to sequentially or separately using the cutting knife & the router.
The double Z-Axis head provides independent penetration control of both tools which allows the working of 3D shapes of any density foams (Expanded PE, PU etc.) or very hard materials like rubber, plastics, wood, composites even light alloys with extreme accuracy. In order to mill a wider range of materials, ATOM designed a new head, equipped with either a 1kW or 2.4kW electric router spindle, with variable speed turning from 1,000-40,000 RPM. An integrated air cooling system allows the mill to operate 24 hours per day. The working area is kept perfectly cleaned with its own internal dust extraction system.
Advanced nesting software packages maximize yields and significantly reduce expensive material waste. Engineered and designed to cut the hardest materials like compressed non asbestos, steel inserted graphite, hard rubber, cross-linked PE foams, Kevlar & carbon fiber, plastics, and many more. Materials widely used in the automotive, aerospace, composite, electronics, medical, petro-chemical, & packaging industries.
The new safety device, standard on all TWINS EMH series, is designed with two laser scanning units positioned at both ends of the moveable gantry. The laser ray covers the area around the cutting head and the dimensions of these areas of intervention can be defined accordingly.
The green area is considered “low danger” and when entered, the machine slows down the operating speed and returns to normal condition once the operator exits this area. The orange area is considered “medium danger” and when the operator enters this area, the machine will be placed in a “hold” position until the operator exits this area. The red area, closest to the moving beam, is considered “high danger” therefore once the operator enters this area the machine stops completely and cuts the main power to the motor (similar to an emergency stop button).
The ATOM Flashcut TWINS EMH Series is available in several configurations with either a static or conveyorized (belt feed) cutting surface capable of processing materials up to 50mm in thickness – cutting solutions for combined jobs.
FlashCut TWINS EMHD
The ATOM FlashCut EMHD 2Z Axis Digital CNC Knife Cutting & Milling Center was studied and developed for companies that produce case inserts, packaging components and sound dampening materials made from soft, rigid and convoluted foams with a maximum thickness of 130mm. The double Z-Axis head provides independent penetration control of both tools which allows the working of 3D shapes of any density foams (Expanded PE, PU etc.) or very hard materials like rubber, plastics, wood, composites even light alloys with extreme accuracy.
Points of Strength
- Oscillating Knife Cutting up to 130mm in Material Thickness
- Robustness of Structure
- Variable Power of Vacuum Pump (2ea. 11 kW Vacuum Pumps Standard)
- Smart Partitioned Zoned Vacuum Sectors
- High Flatness of Working Surface
- Cutting & Milling up to 110mm in Thickness
- Dust Extraction with Piped External Vacuum System
- Powerful 3 Kw Milling Head w. Internal Liquid Cooling
- Fully Automatic Mill-Tool Changing Device (20 Station)
Downloads
Download TWINS EMHD Brochure
PDF - 384 KB
Range - Models
The EMH Series is available in both a Static (S) or Belt (B) configuration - except 6115, which is only available as a Static (S) table.
Twins 1515
Working Area (MM)
1550x1550
Max Absorption (KW)
1 Pump / 2 Pump
13,46 / -
Description
Compact and powerful. Designed for those who want to get the best performance with the minimum amount of space.
Twins EMH 1515 Floorplan
Twins 3015
Working Area (MM)
3050x1550
Max Absorption (KW)
1 Pump / 2 Pump
13,46 / 23,86
Description
The most classic and best-selling version. The best size for most applications.
Twins EMH 3015 Floorplan
Twins 3020
Working Area (MM)
3050x2050
Max Absorption (KW)
1 Pump / 2 Pump
13,46 / 23,86
Description
Wider model for specific applications. The solution designed for the new material sizes.
Twins EMH 3020 Floorplan
Twins 3026
Working Area (MM)
3050x2600
Max Absorption (KW)
1 Pump / 2 Pump
13,46 / 23,86
Description
Ideal for cutting materials of significant sizes. Combined with on-line or off-line scanning systems it is ideal for full hides.
Twins EMH 3026 Floorplan
Twins 4015
Working Area (MM)
4050x1550
Max Absorption (KW)
1 Pump / 2 Pump
13,46 / 23,86
Description
Greater length to optimize the cutting of 2-meter sheets or to add a second cutting head.
Twins EMH 4015 Floorplan
Twins 4020
Working Area (MM)
4050x2050
Max Absorption (KW)
1 Pump / 2 Pump
13,46 / 23,86
Description
Ideal system for processing bovine leather and splits, particularly in the furniture sector.
Twins EMH 4020 Floorplan
Twins 6115
Working Area (MM)
6100x1550
Max Absorption (KW)
1 Pump / 2 Pump
- /23,86
Description
The maximum useful area of this range. Ideal solution for double cutting heads.
Twins EMH 6115 Floorplan
Modular Heads
Twins Tool Head
This modular head with 2 independent vertical axes slots allows to work sequentially, matching a wide range of cutting, creasing, marking and punching tools. It is possible to perform different jobs using the most suitable tool for every specific need on the same shape. In the same cutting session it is also possible to use the inkjet printer and the camera to acquire the cutting reference points.
Twins EMH Tool Head
The EMH head allows to sequentially or separately use the cutting knife and the router. It is the best solution to combine the process of foam or rigid materials as well as to process a great number of other materials with a single tool. Two different types of routers are available: both turning at high-speed, with a power of 1 or 2.4 kW, air cooling system, variation of the speed rate during the processing and vacuum cleaning system with electric height regulation
Twins Tool Head
This modular head with 2 independent vertical axes slots allows to work sequentially, matching a wide range of cutting, creasing, marking and punching tools. It is possible to perform different jobs using the most suitable tool for every specific need on the same shape. In the same cutting session it is also possible to use the inkjet printer and the camera to acquire the cutting reference points.
Twins EMH Tool Head
The EMH head allows to sequentially or separately use the cutting knife and the router. It is the best solution to combine the process of foam or rigid materials as well as to process a great number of other materials with a single tool. Two different types of routers are available: both turning at high-speed, with a power of 1 or 2.4 kW, air cooling system, variation of the speed rate during the processing and vacuum cleaning system with electric height regulation
Tooling Combinations
The Pneumatic Oscillating Chuck (POC) – (1.0mm), is an air driven tool engineered for cutting the most difficult materials but is also used for cutting thick, soft substrates as well.
The Pneumatic Oscillating Chuck (POC) – (1.5mm), is an air driven tool engineered for cutting the most difficult materials but is also used for cutting thick, soft substrates as well.
The Drag Knife Chuck (DKC) is ideal for total cutting rigid materials like thin compressed non-asbestos, laminates & plastics up to 6mm (1/4”) in thickness.
The Electric Oscillating Knife Chuck (EOK), is ideal for cutting softer, low-medium density materials like thin foams, soft rubber, pure graphite, leather, laminates, adhesives and similar products.
The pneumatic milling chuck, or PMC, was designed for companies that want the flexibility for light-duty milling applications for rigid materials, primarily plastics (ABS, UHMW, PP, PE etc..), that are not capable of being cut with the traditional pneumatic oscillating knife chuck.
The Powered Rotary Chuck (PRC), is designed for cutting difficult fibrous materials, both uni-lateral & bi-lateral weaves, at a high rate of speed. The PRC is suitable for processing carbon fibers, Kevlar, fiber-glass, aramid and technical textiles & composites in general.
The creaser chuck is ideal for processing a wide range of single, double & triple wall corrugated cardboard. This chuck accommodates creaser wheels with a diameter of 40mm, 70mm and 95mm.
+PLUS|Flashcut Twins
Partitioned Vacuum System
Powerful partitioned and adjustable vacuum system. Best material fixing during cutting with highest energy saving.
Long Life Projectors
Optimal vision thanks to LED lamps. Low maintenance and long life.
Reference Points Acquisition Through Camera
Digital camera equipped with LED illuminator that allows to accurately place the shapes and the cutting layout with reference to the images printed on material.
Optimized Nesting
Customized automatic nesting system. User friendly interface. Reduction of the process times and maximum material yield.
Feeding Systems
Optional tools as loading tables and take-off tables, self-centering cradle unwinding systems, with expanding shaft or multiple rolls, automatic spreaders, really helpful when cutting textile in multiple layers.
Inkjet Printer
A high resolution inkjet printer is available. The use of cartridges cut maintenance costs and allows to quickly change both colors and ink type.
Static or Conveyorized Feeding Belt Cutting Surface
On the conveyorised models, the material feeding is carried out by the combined action of the belt and a pincer mounted on the gantry.
Modular Material
Handling Solutions
Standard & custom engineered material unwinds stands & winders, feeding and spreading machines, sheet-loaders, and in-line loading & off-loading tables.
