International
Laminators
Machines designed for lamination using heat-activated or cold adhesive materials up to a thickness of 100 mm and widths of 1300, 1600, and 2300 mm. The machines are equipped with longitudinal and transverse cutting units (Cross cut) as well as internal unwinders and winders.
International Laminators
ICZ 4H Laminator
Machines designed for lamination using heat-activated or cold adhesive materials up to a thickness of 100 mm and widths of 1300, 1600, and 2300 mm. The machines serve for laminating, rewinding, and cutting materials. Each operation can be performed separately or together. The machine is equipped with a foot switch that facilitates work on the machine. The maximum processing speed of the material is 20 m/min. Machines are designed with the highest regard for operator safety, and all hazardous parts are covered during operation. The machines are manufactured with a modular structure and can be adjusted based on requirements of the customer.
ICZ 5H Laminator
Machines designed for lamination using heat-activated or cold adhesive materials up to a thickness of 100 mm and widths of 1300, 1600, and 2300 mm. The machines serve for laminating, rewinding, and cutting materials with the option to wind a protective adhesive layer before lamination. Each operation can be performed separately or together. The machine is equipped with a foot switch, which facilitates work on the machine. The maximum processing speed of the material is 20 m/min. The machine is designed with the highest regard for operator safety, and all hazardous parts are covered during operation. The machines are manufactured with a modular structure and can be adjusted based on requirements of the customer.
ICZ PK Laminator
Machines designed for simple lamination using heat-activated or cold adhesive materials up to a thickness of 100 mm and widths of 1300, 1600, 2000, and 2300 mm. The machines are used for unwinding and subsequent lamination for further processing in the following machine. The machine is equipped with a foot switch, which facilitates work on the machine. The maximum processing speed of the material is 20 m/min. The machine is designed with the highest regard for operator safety, and all hazardous parts are covered during operation.
ICZ EASY Laminator
Machines designed for lamination using heat-activated or cold adhesive materials up to a thickness of 100 mm and widths of 1300, 1600, and 2300 mm. The machines are used for simple lamination of materials and their rewinding. The machine is equipped with a foot switch, which facilitates work on the machine. The maximum processing speed of the material is 20 m/min. The machines are designed with the highest regard for operator safety, and all hazardous parts are covered during operation.
Machine Features
Self standing unwier (Double side locking system - 1300 mm / 800kg)
Entrance table
Liner rewinder (Double side locking system - 300 mm / 200kg)
Unwinder (One side locking system - 400 mm / 100 kg) - Diameter without remowing the liner 485 mm
Unwinder (One side locking system - 400 mm / 100 kg)
Longitudinal crush cutting unit
Puller unit
Cross cutting unit with cyrcular blade
Rewinder (One side locking system - 480 mm / 100 kg)
Rewinder (One side locking system - 600 mm / 100 kg)
Exit conveyor belt
Machine detailed features
External Jumbo Unwind (Position 1)
• Equipped with a 3” inflatable pneumatic expansion shaft.
• Dual quick locking chucks. Clamping chucks have jaws with a ‘V’ shape
for easy placement/removal of the shaft.
• 1300 mm max material outside diameter.
• The maximum weight of the roll is 800 kgs.
• Equipped with EMG brake for precise tension control
Entrance Table (Position 2)
• Adjustable inclination of the table to aid in material feeding and control.
• Equipped with guides and guide shafts for correct material alignment prior to the
lamination calendar
Liner Removal (Position 3)
• Material rewind on the inbound side, designed to remove a protection liner from the
upper unwind (Pos. 4)
• Equipped with a 3” inflatable pneumatic expansion shaft.
• Dual quick locking chucks. Clamping chucks have jaws with a ‘V’ shape for easy
placement/removal of the shaft.
• Millimetre ruler guide to aid in core placement on expansion shaft
• The maximum diameter of the wound roll is 300 mm.
• The maximum weight of the roll is 800 kgs.
• Winding tension is controlled by an adjustable electromagnetic clutch.
Upper PSA Unwind (Position 4)
• PSA unwind on the upper inbound side, designed to unwind PSA
• Equipped with a 3” inflatable pneumatic expansion shaft.
• Millimetre ruler guide to aid in roll placement on the expansion shaft
• The maximum diameter of the roll is 485 mm.
• The maximum weight of the roll is 100 kgs when open, and 800 kgs when closed.
• Cantilever upper shaft with single locking ‘V’ shape chuck.
• Unwind tension is controlled by an adjustable electromagnetic brake.
Lower PSA Unwind (Position 5)
• PSA unwind on the lower inbound side, designed to unwind PSA.
• Equipped with a 3” inflatable pneumatic expansion shaft.
• Millimetre ruler guide to aid in roll placement on the expansion shaft
• The maximum diameter of the roll is 600 mm.
• The maximum weight of the roll is 100 kgs when open, and 800 kgs when closed.
• Cantilever lower shaft with single locking ‘V’ shape chuck.
• Unwind tension is controlled by an adjustable electromagnetic brake.
Laminating Calendar (Position 6)
• Lower cylinder with silicone cover with heating element and adjustable temperature to
100° Celsius w/ sensor for temperature regulation.
• Lower calendar driven via servo motor for precise indexing tolerances.
• Upper cylinder with silicone cover with heating element and adjustable temperature to
100°Celsius w/ sensor for temperature regulation.
• Motorized Programable Gap between cylinders via DC motors, with linear encoder
feedback for precise adjustments in increments of 0.1mm.
• Adjustable gap between cylinders from 0-100mm.
Longitudinal Slitting Unit (Position 7)
• Cutting by using score/crush cutting system against inter-changeable nylon sleeves.
• Equipped with 5 standard circular blades @ 200mm OD x 70mm ID x 2mm T–
maximum material thickness = 50mm.
• Upper and lower counter-roll support device to avoid deflection.
• Synchronous lifting of the blade holder shaft via DC motor, with position sensor for
precise adjustments in increments of 0.1mm.
• Upper and lower shafts independently driven by their own motor with programmable
settings of each speed.
Pulling Nip – 2 nd Calendar (Position 8)
• Device designed for final lamination and pulling the material and keeping proper
tension through the longitudinal slitting station.
• Both cylinders are covered by anti-adhesive surface.
• Lower calendar driven via servo motor for precise indexing tolerances.
• Motorized Programable Gap between cylinders via DC motors, with linear encoder
feedback for precise adjustments in increments of 0.1mm.
• Adjustable gap between cylinders from 0-100mm.
Transversal Cross Cutting Unit (Position 9)
• Device designed for the transversal cutting (sheeting) of the material.
• Programmable length of cut and driven by a servo motor for precise indexing
tolerances of +/- 0.1mm.
• Cutting by 300mm OD driven circular blade – Maximum thickness = 30mm with
pressing bar, maximum thickness of 70mm without pressing bar in use.
• Option to add a 360mm OD circular blade for a maximum thickness of 100mm.
• Automatic single sided grinding device to sharpen the knife.
• Pneumatic nozzle, to lubricate the knife.
• Felt wiper to help clean surface of the knife.
• Pressing bar, to hold the material during the cutting cycle.
Upper Rewind (Position 10)
• Upper Material Rewind equipped with a 3” inflatable pneumatic expansion shaft on
the outbound side.
• Millimetre ruler for easy placement of the of the core.
• The maximum finished diameter roll is 600 mm.
• The maximum weight of the roll is 100 kgs when open, and 800 kgs when closed.
• Cantilever upper shaft with single locking ‘V’ shape chuck.
• Winding tension is controlled by adjustable electromagnetic clutch.
Lower Rewind (Position 11)
• Upper Material Rewind equipped with a 3” inflatable pneumatic expansion shaft on
the outbound side.
• Millimetre ruler for easy placement of the of the core.
• The maximum finished diameter roll is 600 mm.
• The maximum weight of the roll is 100 kgs when open, and 800 kgs when closed.
• Cantilever upper shaft with single locking ‘V’ shape chuck.
• Winding tension is controlled by adjustable electromagnetic clutch
Motorized Exit Conveyor (Position 12)
• Motorized Conveyor is equipped with wheels and quick electrical connection for easy
addition/removal from the machine line.
• Width of conveyor: 1680 mm
• Length of conveyor: 2800 mm
• Working height of the conveyor: 1020mm
Control Panel (Position 13)
• OMRON PLC and Touchscreen HMI with additional analog inputs/outputs for
complete control of the machine.
• Automatic programs (200 Recipes Total) for processing the material according to the
stored settings.
• Manual programs for setup and simple operations
• Counting of processed meters and pieces
• Movable on the body of machine for ease of use – single operator control.
CE Certificate of Conformity
• Safety elements of the machine include both front & rear Class 4 photoelectric barriers
(top and bottom), polycarbonate side guards with safety interlocks (machine stops
when opened but does not lose tension), & emergency stops.
• Certified with ISO 9001 quality management system & also adhere to ISO 14001
environmental standards.
