ATOM FlashCut
Twins EMHD Series
The ATOM FlashCut EMHD 2Z Axis Dieless Knife Cutting & Milling System was studied and developed for companies that produce case inserts, packaging components and sound dampening materials made from soft, rigid and convoluted foams with a maximum thickness of 110mm.
The ATOM FlashCut EMHD 2Z Axis Dieless Knife Cutting & Milling System was studied and developed for companies that produce case inserts, packaging components and sound dampening materials made from soft, rigid and convoluted foams with a maximum thickness of 110mm. The combination of knife cutting & milling in a single machine allows a company to rapidly increase time to market, eliminate the costly steps in the manufacturing process including cutting dies, lamination & assembly, reduce labor costs (machine can run unattended), and gain new business by producing samples and prototypes within minutes.
The double Z-Axis head provides independent penetration control of both tools which allows the working of 3D shapes of any density foams (Expanded PE, PU etc.) or very hard materials like rubber, plastics, wood, composites even light alloys with extreme accuracy. In order to mill a wider range of materials, ATOM designed a new head, equipped with a 3kW electric router spindle, with variable speed turning from 1,000-50,000 RPM. A liquid cooling system allows the mill to operate 24 hours per day. The working area is kept perfectly cleaned with its own internal dust extraction system.
Tooling Combinations
Side auxiliary tools can include rotating punches/drilling stations, kiss cut tool, creaser wheel for carton stock or thin plastics, or a 45° angle knife. Only available on the 5-Tool or 7-Tool modular head.
Side auxiliary tools can include rotating punches/drilling stations, kiss cut tool, creaser wheel for carton stock or thin plastics, or a 45° angle knife. Only available on the 5-Tool or 7-Tool modular head.
The Drag Knife Chuck (DKC) is ideal for total cutting rigid materials like thin compressed non-asbestos, laminates & plastics up to 6mm (1/4”) in thickness.
The Electric Oscillating Knife Chuck (EOK), is ideal for cutting softer, low-medium density materials like thin foams, soft rubber, pure graphite, leather, laminates, adhesives and similar products.
The pneumatic milling chuck, or PMC, was designed for companies that want the flexibility for light-duty milling applications for rigid materials, primarily plastics (ABS, UHMW, PP, PE etc..), that are not capable of being cut with the traditional pneumatic oscillating knife chuck.
The Pneumatic Oscillating Chuck (POC), is an air driven tool engineered for cutting the most difficult materials but is also used for cutting thick, soft substrates as well.
The Powered Rotary Chuck (PRC), is designed for cutting difficult fibrous materials, both uni-lateral & bi-lateral weaves, at a high rate of speed. The PRC is suitable for processing carbon fibers, Kevlar, fiber-glass, aramid and technical textiles & composites in general.
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+PLUS|Flashcut TWINS
Partitioned Vacuum System
Powerful, partitioned and adjustable vacuum system. Best fixing during cutting and highest energy saving.
Life Long Projectors
Optimal vision thanks to LED lamps. Low maintenance and long life.
Reference Points Acquisition Through Camera
Two working areas to collect the cut pieces on production time. Labor saving.
Optimized Nesting
Customized automatic nesting system. User friendly interface. Reduction of the process times and maximum material yield.
Feeding Systems
Optional tools as loading tables and take-off tables, self-centering cradle unwinding systems, with expanding shaft or multiple rolls, automatic spreaders, really helpful when cutting textile in multiple layers.
Inkjet Printer
A high resolution inkjet printer is available. The use of cartridges cut maintenance costs and allows to quickly change both colors and ink type.
Static or Conveyorized Feeding Belt Cutting Surface
On the conveyorized models, the material feeding is carried out by the combined action of the belt and a pincer mounted on the gantry.
