The ATOM FlashCut EMHD 2Z Axis Dieless Knife Cutting & Milling System was studied and developed for companies that produce case inserts, packaging components and sound dampening materials made from soft, rigid and convoluted foams with a maximum thickness of 110mm. The combination of knife cutting & milling in a single machine allows a company to rapidly increase time to market, eliminate the costly steps in the manufacturing process including cutting dies, lamination & assembly, reduce labor costs (machine can run unattended), and gain new business by producing samples and prototypes within minutes.
The double Z-Axis head provides independent penetration control of both tools which allows the working of 3D shapes of any density foams (Expanded PE, PU etc.) or very hard materials like rubber, plastics, wood, composites even light alloys with extreme accuracy. In order to mill a wider range of materials, ATOM designed a new head, equipped with a 3kW electric router spindle, with variable speed turning from 1,000-50,000 RPM. A liquid cooling system allows the mill to operate 24 hours per day. The working area is kept perfectly cleaned with its own internal dust extraction system.
Points of Strength
Oscillating Knife Cutting up to 130mm in Material Thickness
Robustness of Structure
Variable Power of Vacuum Pump (2ea. 11 kW Vacuum Pumps Standard)
Smart Partitioned Zoned Vacuum Sectors
High Flatness of Working Surface
Cutting & Milling up to 110mm in Thickness
Dust Extraction with Piped External Vacuum System
Powerful 3 Kw Milling Head w. Internal Liquid Cooling